Summary: Metal fabrication is a broad term that involves several types of fabrication processes. Which type is suitable for your needs? Read our blog post. 

 

The United Arab Emirates (UAE) stands at the forefront of advanced metal fabrication, assisting a spectrum of projects encompassing residential, commercial, and industrial domains. Renowned for its commitment to excellence, the UAE provides services to many esteemed companies dedicated to the precision and innovation involved in executing diverse metal fabrication projects.

 

Metal Fabrication: Processes and Techniques

 

Metal fabrication in Dubai involves the creation of diverse metal structures through different protocols and processes using both manual labor and automation. Facilities that confine themselves in one specific field of metal fabrication are termed fabrication shops, and the products of such facilities are termed fabrication. It is essential to note that the different metalworking techniques such as forging, casting, and metal stamping, are not considered fabrication, however, similarity in shape can be observed. 

It wouldn’t be true to say that people deployed in fabrication shops are directly connected to the metal fabrication process. Still, these facilities involve a range of roles such as managers, team assemblers, solderers, first-line supervisors, cutters, welders, etc.

Here, we discuss the range of products that can be generated by metal fabrication companies in UAE. It can be categorized into three categories. Each category possesses a variety of procedures used in the metal fabrication process, or it can be just a single process altogether. 

The three main categories of metal fabrication are:

1. Structural 

It mostly covers metal fabrication as a part of the building process, providing metal ingredients to be catered in various large-scale fabrication efforts, such as buildings, shops, skyscrapers, etc. 

2. Commercial 

Commercial mostly emphasizes commercial products, prepared to be used by customers directly, that can be appliances, cars, or anything else entirely.

3. Industrial 

Specializes in designing products that are used as a part of other pieces of equipment, primarily used in the manufacturing of consumer goods. Some examples of industrial fabrication are ironworking machines and bandsaws. 

What are the Different Types of Metal Fabrication in UAE?

Metal fabrication comprises many diverse procedures. The inclusion of this depends on project requirements, material types, and some other dependencies. 

Different types of metal fabrication processes are: 

• Cutting
• Bonding
• Tooling
• Folding
• Extrusion
• Punching
• Stamping
• Casting
• Drawing

 

• Cutting

Cutting is one of the earliest forms of metalworking. Although the process and the concept of metal cutting are a piece of cake, it can also be performed besides other complex machines. Cutting involves cutting equipment, metal specimens or workpieces, and a work desk. This process involves the withdrawal of unwanted pieces like ferrous or non-ferrous substances from the metal workpiece. After the removal of unwanted parts, the finished workpiece can then be fitted to work with other components and systems.

• Bonding 

This process creates a single metal piece from two different ones, it uses the hot and cold cure adhesive method to combine the two parts. 

• Tooling 

This process involves creating various tools that are required for manufacturing to proceed as intended. This is an important part of any of the metal manufacturing efforts, as it is used to create appliances such as jigs, gauges, dies, fixtures, shapes, cutting equipment, etc. 

• Folding 

Folding includes manipulating the raw material to bend it in the desired way. Metal fabrication involves three primary folding methods, with the most prevalent one being the utilization of a brake press. 

• Extrusion

   

This focuses on creating cylindrical items, mostly used either for piping or wiring purposes. This process uses a specifically crafted open or closed die to mitigate the diameter of a raw material piece to match the size of the cross-section of the die, creating an internal cavity within the material by pressing around the die.  

• Punching

This includes specific machinery to create multiple holes in a piece of raw material. 

• Stamping

Stamping is similar to punching, with the main distinction in the fact that stamping does not create a hole in the raw material piece; instead, it creates a dent in the said piece. This is commonly used to create various symbols on the surface of a material piece.

• Casting

It is a process of pouring molten metal into a die or a mold. It is then allowed to cool off to take the desired shape as a finished product. 

• Drawing

It is a process of pulling metal through a tapered die, and it’s used to stretch materials into thinner shapes. 

The above-said methods are meant for crafting different metal components that are used in a variety of applications. They’re also well-suited for customized parts that align with the preferences of end-users. UAE hosts several reputed organizations, that meet the criteria sought by clients. 

Want to know what types of fabrication are right for your project? Then sure to contact our team, who are ready to support your manufacturing needs. Our Interior design company in UAE handles all types of interior designing along with metal fabrication works.